

- Description
- Shipping & Returns
- Why Buy From Us
ROAM 80L Rugged Case Foam Insert Overview
Embrace the ultimate in gear security with the ROAM 80L Rugged Case Foam Insert. Crafted for adventurers at heart, this customizable insert promises a snug fit for your valuable equipment, ensuring peace of mind no matter where your journey takes you. Order yours online today!

Customizable Comfort
Experience freedom with foam inserts you can tailor to your precise needs. Perfect for securing gear like drones and radios, you'll enjoy the peace of mind that comes with custom protection.

Sturdy & Reliable
Built to withstand the challenges of the great outdoors, this foam insert helps keep your gear protected against shocks and drops. Its durability means you can focus on your adventure without worry.
Organized Effortlessly
Imagine opening your case to find every item precisely where you left it. The foam insert makes organization second nature, turning clutter into order. The ease of accessing your gear means more time spent on the adventure and less time searching for what you need.
What's Included
Avoid the headaches! - Everything you need is included with the ROAM 80L Rugged Case Foam Insert and more!
- 1x ROAM 80L ZRuged Case Foam Insert
- 1-Year Manufacturer / Craftsmanship Warranty
- Ships in 1-3 Business Days
- 30-Day No Stress Returns
- FAST & FREE SHIPPING To The Lower 48 States
ROAM 80L Rugged Case Foam Insert Features
- Customizable Foam - Tailor the insert to fit your unique gear setup for maximum protection and organization.
- Versatile Storage - Ideal for a variety of items, from Starlink devices to drone equipment and radios.
- Lightweight Design - Easy to carry without compromising on durability and strength.
- Shock Absorption - Protects against bumps and drops, keeping your gear safe and secure.
ROAM 80L Rugged Case Foam Insert Specifications
Features | Specifications |
Compatibility | ROAM 80L Rugged Case |
Material | Polyether Foam |
Weight | 8 Lbs. |
ROAM 80L Rugged Case Foam Insert FAQ
How do I customize the foam insert?
The foam insert is uncut, allowing you to customize it to fit your specific gear. Use a sharp knife or cutting tool to carve spaces for each item, ensuring a snug and secure fit.
What materials are used in the foam insert?
The foam insert is made from Polyether Foam, providing excellent shock absorption and durability to keep your equipment safe.
Can the foam insert be used with other cases?
The foam insert is specifically designed for the ROAM 80L Rugged Case.
FREE SHIPING on orders above $250
Shipping is FREE on most orders with a total value above $250 to customers within the lower 48 United States (Contiguous United States). NOTE: For Front Runner orders, Free Shipping to the lower 48 states ONLY applies to rack kits and orders with a total value above $1,500
However, due to their size and weight, some products may require an LTL truck flat fee shipping charge based on the zone you live in. This flat fee rate will be calculated at checkout, but ONLY for certain brands and products.
Products where the LTL truck flat fee may apply are rooftop tents, roof racks, awnings, bumpers, bed racks, rock sliders, fridges, and drawer systems.
Brands where Flat Fee Shipping based on zones apply:
- Backwoods Adventure Mods
- BA Tents
- Body Armor
- CBI
- Eezi-Awn (only residential addresses)
- Front Runner / Dometic (FREE SHIPPING to the lower 48 states ONLY applies to rack kits and orders with a total value above $1,500)
- Prinsu
- TruckVault (only residential addresses)
- Tuff Stuff
- 23zero
Please refer to the zone map displayed below for your location.
Read more about the terms and conditions that apply in our Shipping Policy
30-Day Easy Returns
As experienced Overlanders, we fully understand that things do not always go according to plan.
That is why we offer you our "No Questions Asked" 30-Day Return Policy, so you can get back on the road for more adventures in a heartbeat.
Read more about the terms and conditions that apply in our Easy Returns Policy
We know you have plenty of options when shopping for Overlanding gear online, so why choose Open Road Overland? Because we’re more than just a store—we’re your trusted partner for every adventure. Here’s why shopping with us is a game-changer:
REASON #1 - TRUST AND SECURITY - SHOP WITH CONFIDENCE
Your security is our top priority. We use encrypted SSL technology and are Level 1 PCI DSS compliant, ensuring your transactions and personal information are always protected. When you shop with us, you can trust that your data is safe and your purchase is secure.
REASON #2 - REAL-WORLD TESTED QUALITY - GEAR YOU CAN RELY ON
We’ve been Overlanding since 1998 — long before it became a buzzword. With 25 years of experience testing gear in the toughest conditions across six continents, we only sell products we would use ourselves. If it’s in our store, it’s been trail-tested and approved.
REASON #3 - EXPERT ADVICE - BECAUSE EXPERIENCE MATTERS
No matter what you drive—a passenger car, pickup truck, or a fully rigged 4x4—we have the knowledge to help you build the perfect setup. Our team has driven nearly everything and can guide you toward the best gear for your specific adventure needs.
REASON #4 - HASSLE-FREE SHOPPING - BECAUSE YOUR TIME MATTERS
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Fast and FREE Shipping on most orders above $250 to the lower 48 states
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30-Day Easy Returns. Not happy with your product, we'll take it back no questions asked, and without charging you ANY restocking fee. Ever!
REASON #5 - GREAT CUSTOMER SERVICE - WE'VE GOT YOUR BACK
We don’t just sell gear — we build relationships and pride ourselves on providing the best service, anywhere. Our dedicated Customer Service team is made up of real Overlanders who understand your needs and are ready to help with expert advice, product recommendations, and troubleshooting. Whether you have a question before purchase or need support after, we’re always here to ensure your experience is seamless and stress-free.
REASON #6 - A COMMUNITY THAT CARES - OVERLANDING FOR EVERYONE
Whether you’re a beginner just starting out or a seasoned pro pushing the limits, we believe Overlanding should be accessible to all. That’s why we offer both entry-level products and top-tier gear, ensuring every adventurer finds what they need. More than that, we’re here to help, guide, and support you every step of the way.