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Overland Vehicle Systems Expedition Truck Cap For 2024-2025 Toyota Tacoma With A 5 Ft Bed
Enhance your Toyota Tacoma with the OVS Expedition Truck Cap 2024-2025 Toyota Tacoma 5 Ft Bed, the ultimate solution for outdoor enthusiasts. With its hassle-free "No-Drill" clamping system, this topper installs quickly, maintaining the vehicle’s integrity. The marine-grade stainless construction ensures durability against harsh conditions, complemented by a textured powder coat finish for extra protection.
Experience a perfect fit with the True Fit Technology and enjoy secure travels with waterproof seals and heavy-duty latches. Convenient features like the built-in air vent and tempered glass enhance comfort and safety on your journeys.
The modular construction, integrated roof rails, and optional crossbars give you the freedom to fit a roof top tent or bring adventure gear like kayaks and mountain bikes on your adventures.
Guaranteed with a limited lifetime warranty, this truck cap is the top choice for adventurers. Shop yours online today!
WANT A FREE PAIR OF OVS CROSSBARS?: Click HERE to redeem your FREE pair of OVS Crossbars and SAVE $300 (instructions below)
- Order without crossbars first
- Click the above link
- Then claim your FREE crossbars by filling in the rebate form and uploading your order confirmation
What's Included
Avoid the headaches! - Everything you need is included with the OVS Expedition Truck Cap 2024-2025 Toyota Tacoma 5 Ft Bed and more!
- 1x OVS Expedition Truck Cap
- LED Third Brake Light
- Built-in Vent
- Keyed Locking Latches
- Heavy-Duty Open Assist Gas Struts
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Integrated Roof Rails
- Full Opening Gullwing Side Doors
- High Visibility Tempered Glass Windows
- Lifetime Limited Warranty
- Ships in 1-3 Business Days
- 30-Day No Stress Returns
- FAST & FREE SHIPPING To The Lower 48 States
Ultimate Truck Cap for Toyota Tacoma
- Clamping System - Hassle-free installation preserves your truck's integrity.
- Marine-Grade Stainless Construction - Built to last and resist corrosion, even in harsh conditions.
- Textured Powder Coat Finish - Protects against elements and adds a rugged aesthetic.
- True Fit Technology - Ensures a seamless, secure fit for a sleek appearance.
- Built-In Air Vent - Maintains optimal conditions inside, reducing condensation.
- Waterproof Seals - Keeps moisture out, ensuring dry and safe storage.
- Heavy-Duty Latches - Provides robust security, keeping the cap tightly closed.
- Solid Hinges - Offers reliable functionality and durability over time.
- Tempered Glass - Enhances visibility and meets safety standards.
- 3rd Brake Light - Increases vehicular visibility for improved safety.
- High-Pressure Struts - Facilitates easy access to your gear, reliably supporting the lift system.
- Modular Construction - Allows for easy customization and adjustment to fit various needs.
- Lifetime Warranty - Offers assurance in the quality and durability of the product.
- Roof Rails and optional Crossbars - Expands carrying capacity for additional gear like bikes and kayaks.

Expedition Truck Cap FAQs - Toyota Tacoma
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What is included to seal the Expedition Truck Cap to prevent water and dust ingress?
The OVS Expedition Truck Cap includes a 3M single bulb seal for the bed rails and bulkhead to prevent water and dust from entering. The rear hatch also contains a bulb seal that sits on top of the tailgate when closed. Additionally, 2 strips of butyl tape are provided to place at the bulkhead rail to protect against water and dust intrusion where the plastic bed rail meets the bulkhead.
It is important to note that no truck bed is completely sealed, and some water intrusion may be possible although greatly reduced with the bulb seal. Likely water intrusion is often found around the tailgate perimeter.
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Does the Expedition Truck Cap come with a crossbar system?
Yes, an Overland Vehicle Systems cross-bar option is available in different widths. Just select the crossbars option above. The cross bars will mount to the included cap rails (the rails that go parallel with the frame rails). The bars have a dynamic weight rating of 325 lbs and a static weight rating of 750 lbs and have a rise of approximately 2” above the cap.
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What is the load-carrying weight limit for the Expedition Truck Cap?
When utilizing the available Overland Vehicle Systems cross bars, the maximum dynamic weight capacity is 350 lbs, while the static weight capacity is 750 lbs.
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Are the Expedition Truck Cap included roof rails compatible with other aftermarket cross bars?
The included rails were designed around the Overland Vehicle Systems optional cross bars. The included roof rails do have a 19mm slot which will allow for various systems. OVS has been testing various aftermarket crossbar systems and found that the Yakima HD Crossbars (SKU: #8001156), the Yakima Landing Pads (SKU: #8000221), and the Yakima Skyline Towers (SKU: #8000163) if bought together is compatible with their Expedition Truck Cap.
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Does the Expedition Truck Cap glass closest to the cab have a slider or drop-down option?
The current iteration features a stationary rear window, lacking a drop-down or pass-through capability.
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Are the Expedition Truck Cap latches lockable?
Each Expedition Truck Cap will come with keyed-alike locks.
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Can the Expedition Truck Cap be locked or opened from the inside?
The Expedition Truck Cap cannot be locked or opened from the inside of the bed.
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Does the Expedition Truck Cap have a vent?
The Expedition Truck Cap includes a stationary vent located above the glass on the nearest panel to the cab. This vent enables air to circulate and ventilate, preventing condensation build-up inside the topper. The panels can also be closed with the release of excess air.
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Is there any drilling required to install the Expedition Truck Cap?
The installation of the Expedition Truck Cap for the Toyota Tacoma only requires drilling a hole for the wiring.

OVS Expedition Truck Cap 2024-2025 Toyota Tacoma 5 Ft Bed Specifications
Features | Specifications |
Weight | 175 lbs |
Overall Height | TBA |
Overall Length | TBA |
Dynamic Weight Capacity | 325 lbs |
Static Weight Capacity | 750 lbs |
Crossbar Length | TBA |
Accessory Plate Length | TBA |
Hardware | Included |
Installation | "No-Drill" Clamping System (Drilling required for wiring) |
Compatible With | 2024-2025 Toyota Tacoma 5 Ft Bed |
Warranty | Limited Lifetime Warranty |

OVS Expedition Truck Cap Instruction Manual
Do you need more information about specifications, installation, care, etc.? Check out the Instruction Manual or download it by clicking the PDF icon!
FREE SHIPING on orders above $250
Shipping is FREE on most orders with a total value above $250 to customers within the lower 48 United States (Contiguous United States). NOTE: For Front Runner orders, Free Shipping to the lower 48 states ONLY applies to rack kits and orders with a total value above $1,500
However, due to their size and weight, some products may require an LTL truck flat fee shipping charge based on the zone you live in. This flat fee rate will be calculated at checkout, but ONLY for certain brands and products.
Products where the LTL truck flat fee may apply are rooftop tents, roof racks, awnings, bumpers, bed racks, rock sliders, fridges, and drawer systems.
Brands where Flat Fee Shipping based on zones apply:
- Backwoods Adventure Mods
- BA Tents
- Body Armor
- CBI
- Eezi-Awn (only residential addresses)
- Front Runner / Dometic (FREE SHIPPING to the lower 48 states ONLY applies to rack kits and orders with a total value above $1,500)
- Prinsu
- TruckVault (only residential addresses)
- Tuff Stuff
- 23zero
Please refer to the zone map displayed below for your location.
Read more about the terms and conditions that apply in our Shipping Policy
30-Day Easy Returns
As experienced Overlanders, we fully understand that things do not always go according to plan.
That is why we offer you our "No Questions Asked" 30-Day Return Policy, so you can get back on the road for more adventures in a heartbeat.
Read more about the terms and conditions that apply in our Easy Returns Policy
We know you have plenty of options when shopping for Overlanding gear online, so why choose Open Road Overland? Because we’re more than just a store—we’re your trusted partner for every adventure. Here’s why shopping with us is a game-changer:
REASON #1 - TRUST AND SECURITY - SHOP WITH CONFIDENCE
Your security is our top priority. We use encrypted SSL technology and are Level 1 PCI DSS compliant, ensuring your transactions and personal information are always protected. When you shop with us, you can trust that your data is safe and your purchase is secure.
REASON #2 - REAL-WORLD TESTED QUALITY - GEAR YOU CAN RELY ON
We’ve been Overlanding since 1998 — long before it became a buzzword. With 25 years of experience testing gear in the toughest conditions across six continents, we only sell products we would use ourselves. If it’s in our store, it’s been trail-tested and approved.
REASON #3 - EXPERT ADVICE - BECAUSE EXPERIENCE MATTERS
No matter what you drive—a passenger car, pickup truck, or a fully rigged 4x4—we have the knowledge to help you build the perfect setup. Our team has driven nearly everything and can guide you toward the best gear for your specific adventure needs.
REASON #4 - HASSLE-FREE SHOPPING - BECAUSE YOUR TIME MATTERS
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Fast and FREE Shipping on most orders above $250 to the lower 48 states
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30-Day Easy Returns. Not happy with your product, we'll take it back no questions asked, and without charging you ANY restocking fee. Ever!
REASON #5 - GREAT CUSTOMER SERVICE - WE'VE GOT YOUR BACK
We don’t just sell gear — we build relationships and pride ourselves on providing the best service, anywhere. Our dedicated Customer Service team is made up of real Overlanders who understand your needs and are ready to help with expert advice, product recommendations, and troubleshooting. Whether you have a question before purchase or need support after, we’re always here to ensure your experience is seamless and stress-free.
REASON #6 - A COMMUNITY THAT CARES - OVERLANDING FOR EVERYONE
Whether you’re a beginner just starting out or a seasoned pro pushing the limits, we believe Overlanding should be accessible to all. That’s why we offer both entry-level products and top-tier gear, ensuring every adventurer finds what they need. More than that, we’re here to help, guide, and support you every step of the way.