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Overland Vehicle Systems Expedition Truck Cap For 2021-2025 Ford F-150 With A 5.5 Ft Bed
Equip your truck with the leading, robust "No Drill Installation" truck cap available for your 2021–2025 Ford F-150 with a 5.5 ft bed.
With a rugged, finely crafted texture, this black powder-coated marine-grade stainless steel cap is precision-engineered for today's adventurer. The OVS Expedition cap comes packed with outstanding features, tailor-made to enrich your outdoor adventures.
It includes built-in roof rails and optional crossbars, perfectly suited for mounting a Roof Top Tent or hauling extra adventure gear and outdoor gadgets. The True Fit Technology guarantees a flawless, tight fit, giving your vehicle a rugged adventure rig appearance.
Take your outdoor adventures to new heights with OVS's premier Expedition Truck Topper, complete with a lifetime limited warranty. Gear up for your next expedition, travel in style, and tackle any challenge with confidence. Order yours online today!
WANT A FREE PAIR OF OVS CROSSBARS?: Click HERE to redeem your FREE pair of OVS Crossbars and SAVE $300 (instructions below)
- Order without crossbars first
- Click the above link
- Then claim your FREE crossbars by filling in the rebate form and uploading your order confirmation
What's Included
Avoid the headaches! - Everything you need is included with the Overland Vehicle System Expedition Truck Cap for the 2021-2025 Ford F-150 and more!
- 1x OVS Expedition Truck Cap
- LED Third Break Light
- Built-in Vent
- Keyed Locking Latches
- Heavy-Duty Open-Assist Gas Struts
- Integrated Roof Rails
- Full Opening Gullwing Side Doors
- High Visibility Tempered Glass Windows
- Lifetime Limited Warranty
- Ships in 1-3 Business Days
- 30-Day No Stress Returns
- FAST & FREE SHIPPING To The Lower 48 States
Expedition Truck Cap Ford F-150 (2021–2025) Features
- No Drill Installation - Hassle-free installation process that preserves your truck's integrity
- Marine-Grade Stainless Construction - Built to withstand harsh conditions with longevity and corrosion resistance
- Textured Powder Coat Finish - Provides extra protection against the elements and maintains a striking aesthetic
- True Fit Technology - Ensures a seamless and secure fit, giving your truck a sleek appearance
- Built-In Air Vent - Proper ventilation inside the topper for optimal gear and equipment condition
- Waterproof Seals - Impenetrable barrier against moisture, keeping your cargo dry
- Heavy-Duty Latches - Robust and dependable latches for secure closure on any terrain
- Solid Hinges - Long-lasting hinges for smooth and reliable opening and closing
- DOT Glass - Clear visibility and compliance with safety standards
- 3rd Brake Light - Enhanced visibility for added safety
- High-Pressure Struts - Easy access to gear with consistent and reliable support
- Modular Construction - Customize your topper to fit your needs for various adventures
- Limited Lifetime Warranty - Peace of mind with a lifetime warranty
- Integrated Roof Rails - Built-in roof rails designed to fit optional aftermarket or OVS crossbars for installing a roof top tent or carrying additional outdoor equipment on your adventures

Frequently Asked Questions
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What is included to seal the Expedition Truck Cap to prevent water and dust ingress?
OVS provides a 3M single bulb seal that is placed around the perimeter on the bed rails and bulkhead to prevent water/dust from coming in. OVS' rear hatch also has a bulb seal that seats on the top of the tailgate in the closed position. In addition, they provide 2 pieces of butyl tape that can be placed at the bulkhead rail where there is a step down from the side plastic bed rail to the bulkhead to help prevent water/dust intrusion.
It is important to note that no truck bed is completely sealed, and some water intrusion may be possible although greatly reduced with the bulb seal. Likely water intrusion is often found around the tailgate perimeter.
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Does the Expedition Truck Cap come with a crossbar system?
Yes, an Overland Vehicle Systems cross-bar option is available in different widths. Just select the crossbars option above. The cross bars will mount to the included cap rails (the rails that go parallel with the frame rails). The bars have a dynamic weight rating of 325 lbs and a static weight rating of 750 lbs and have a rise of approximately 2” above the cap.
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What is the load-carrying weight limit for the Expedition Truck Cap?
When using the optional Overland Vehicle Systems cross bars, the dynamic weight limit is 350 lbs with a static weight limit is 750 lbs.
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Are the Expedition Truck Cap included roof rails compatible with other aftermarket cross bars?
The included rails were designed around the Overland Vehicle Systems optional cross bars. The included roof rails do have a 19mm slot which will allow for various systems. OVS has been testing various aftermarket crossbar systems and found that the Yakima HD Crossbars (SKU: #8001156), the Yakima Landing Pads (SKU: #8000221), and the Yakima Skyline Towers (SKU: #8000163) if bought together is compatible with their Expedition Truck Cap.
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Does the Expedition Truck Cap glass closest to the cab have a slider or drop-down option?
The current design is a fixed rear window with no drop-down/pass-through accessibility.
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Are the Expedition Truck Cap latches lockable?
Each Expedition Truck Cap will come with keyed-alike locks.
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Can the Expedition Truck Cap be locked or opened from the inside?
The Expedition Truck Cap cannot be locked or opened from the inside of the bed.
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Does the Expedition Truck Cap have a vent?
The Expedition Truck Cap vent is a fixed vent located above the glass on the panel located closest to the cab. The vent allows for air ventilation as well as circulation to reduce condensation inside the topper. It also allows air to escape during closing of all of the panels.
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Is there any drilling required to install the Expedition Truck Cap?
The only drilling involved in the Expedition Truck Cap installation is the hole you drill for the wiring portion of the Toyota Tacoma installation.

Overland Vehicle Systems Expedition Truck Cap for Ford F-150 Specifications
Features | Specifications |
---|---|
Weight | 200 lbs |
Overall Height | See image section |
Overall Length | See image section |
Dynamic Weight Capacity | 325 lbs |
Static Weight Capacity | 750 lbs |
Truck Cap Length | See image section |
Truck Cap Material |
Marine-Grade Stainless Steel |
Hardware | Included |
Installation: | "No-Drill" Installation |
Compatible With: | Ford F-150 Raptor, Lightning, and Standard Trim Versions (2021-2025) - 5.5 ft Bed |
Warranty | Lifetime Limited Warranty |

OVS Expedition Truck Cap for Ford F-150 Installation Manual
Do you need more information about specifications, installation, care, etc.? - Check out the Instruction Manual or download it by clicking the PDF icon!
FREE SHIPING on orders above $250
Shipping is FREE on most orders with a total value above $250 to customers within the lower 48 United States (Contiguous United States). NOTE: For Front Runner orders, Free Shipping to the lower 48 states ONLY applies to rack kits and orders with a total value above $1,500
However, due to their size and weight, some products may require an LTL truck flat fee shipping charge based on the zone you live in. This flat fee rate will be calculated at checkout, but ONLY for certain brands and products.
Products where the LTL truck flat fee may apply are rooftop tents, roof racks, awnings, bumpers, bed racks, rock sliders, fridges, and drawer systems.
Brands where Flat Fee Shipping based on zones apply:
- Backwoods Adventure Mods
- BA Tents
- Body Armor
- CBI
- Eezi-Awn (only residential addresses)
- Front Runner / Dometic (FREE SHIPPING to the lower 48 states ONLY applies to rack kits and orders with a total value above $1,500)
- Prinsu
- TruckVault (only residential addresses)
- Tuff Stuff
- 23zero
Please refer to the zone map displayed below for your location.
Read more about the terms and conditions that apply in our Shipping Policy
30-Day Easy Returns
As experienced Overlanders, we fully understand that things do not always go according to plan.
That is why we offer you our "No Questions Asked" 30-Day Return Policy, so you can get back on the road for more adventures in a heartbeat.
Read more about the terms and conditions that apply in our Easy Returns Policy
We know you have plenty of options when shopping for Overlanding gear online, so why choose Open Road Overland? Because we’re more than just a store—we’re your trusted partner for every adventure. Here’s why shopping with us is a game-changer:
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We’ve been Overlanding since 1998 — long before it became a buzzword. With 25 years of experience testing gear in the toughest conditions across six continents, we only sell products we would use ourselves. If it’s in our store, it’s been trail-tested and approved.
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No matter what you drive—a passenger car, pickup truck, or a fully rigged 4x4—we have the knowledge to help you build the perfect setup. Our team has driven nearly everything and can guide you toward the best gear for your specific adventure needs.
REASON #4 - HASSLE-FREE SHOPPING - BECAUSE YOUR TIME MATTERS
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Fast and FREE Shipping on most orders above $250 to the lower 48 states
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30-Day Easy Returns. Not happy with your product, we'll take it back no questions asked, and without charging you ANY restocking fee. Ever!
REASON #5 - GREAT CUSTOMER SERVICE - WE'VE GOT YOUR BACK
We don’t just sell gear — we build relationships and pride ourselves on providing the best service, anywhere. Our dedicated Customer Service team is made up of real Overlanders who understand your needs and are ready to help with expert advice, product recommendations, and troubleshooting. Whether you have a question before purchase or need support after, we’re always here to ensure your experience is seamless and stress-free.
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Whether you’re a beginner just starting out or a seasoned pro pushing the limits, we believe Overlanding should be accessible to all. That’s why we offer both entry-level products and top-tier gear, ensuring every adventurer finds what they need. More than that, we’re here to help, guide, and support you every step of the way.